Yesterday, I started off my day by learning really fast that 15.5 Grain (Lighter cartridges) will have demolished cases regardless. Image below of the 15.5... and man, I cleaned it up and checked it real good after this.
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I've gotten the new spring in, and this alone made a MASSIVE difference. I went through 31 rounds before having a misfire. Of those 31 rounds, only seven (yes, 'only' 7 out of 31 is still a lot!) had misfired or blown cases. All 31 of those rounds and the 19 following were CCI .17 V-Max Poly Tips. I have yet to try 20 grain, but I really would like to.
The heavier spring was almost flawless with ejection; 4 of the misfired rounds had issues with ejection. My next step is to install the heavier buffer to help with letting ejection, as the bolt caught another three shells when cycling. The only issue is that the new buffer, per @
m90a1's notes, is just a carbine length and the Buffer that BCA includes is their own custom length. I would really like to be able to add weights to the BCA buffer to eliminate the need for spacers, but that is for another time.
I would not use PLA, some sort of high density nylon is the softest I'd go. I feel like PLA would separate with time/use, and any heat that happens to get trapped will not help that. I'll use Delrin, Aluminum or Steel, I know I'll be seating 3/8" to 1/4" of my spacer behind the spring, and the remainder necked down to sit inside the spring with a decent chamfer as a 'spring guide'*. My goal is that not only will it hold the spacer without interfering with the spring, but also that my spring retains as much travel as possible. The bolt was not even doing full travel sometimes with the new spring, so limiting that more only means more spring tension.
*Specifically, 1/4" behind spring and 7/8" inside spring for Delrin / 3/8" behind spring and 1" inside spring for Aluminum/Steel
I know this is just me spewing things, so others should jump in with corrections, ideas and opinions!