If you were able to remove the original barrel with relative ease, I would call the barrel fit to action good, even though you are experiencing difficulty putting it back together. Try wiping the surfaces to make sure there's no contaminates, put on a thin film of light oil prior to reassembly. Also, it'd be good to headspace while you have it apart.
I'm able to remove the barrel on my new 457 by hand, it's a snug slip fit that requires no tools after backing out the screws.
Removing barrel was a bear. Never seen this before. I thought it was glued in it was so hard.
Suspect tenon too long for action too.
I shouldn't be getting real hard bolt closure with no cartridge installed. Night and day difference with barrel removed.
Also of special note.
I installed yo Dave spring.
Difference in trigger pull lot more than I have witnessed checking trigger weight bolting up with no safety engaged vs bolting up with safety engaged then tske safety off and check trigger weight. I did adjust sear engagement no help. Make sure me thing bolt is in bind with barrel installed.
I have checked trigger with barrel out. Get awfully close to same trigger weight checking with and without safety use.
If I can slightly sand oem barrel to get it to fit. I’ll check bolting up pressure again. And add shims to tenon and see how much space I need to add to get pretty much same bolt closure pressure with barrel removed. Will fire and check firing pin hit.
I have felt bolt pressure similar to this before installing Lilja barrel with headpace around .002-.003” too small. I set a barrel up before I got a gauge. And when I used gauge I knew my error.
There is another possibility the oem barrel when installed causes the thingy the barrel slides up on to be moved backwards slightly and bolt is hitting causing the extra pressure to close bolt.