[toomanyguns]

To remove bbl, drive out pin from side that is not flush with receiver.

Drill a hole in a 2X4. The hole should be the dia of the barrel where it joins the rcvr.

Remove the sights and press the bbl thu the hole till the receiver is against the 2X4.

Support the ends of the 2X4 with the bbl toward floor.

Place an empty in the chamber and tap out the barrel with a wooden dowel. Although the bbl is not much good, the dowel will reduce the chance of damaging the recvr.

I don't think it's necessary to heat the rcvr, but it depends on what the previous owner(s) did to the rifle (loctite, JB Weld????)

Good luck.

Edit:

Here's the jig I made for installing bbls. Made of 3/4" pine. I used a bigger vise than the one shown which I used just for the pic.

 

[YoSam22]

That's extremely helpful. I love that jig. Thanks a bunch!!!

 

[YoSam22]

Bwahahahaha!!!!

Thanks TMG!

I wasn't getting it to budge so rather than whack it harder I decided to try some heat. I used my propane torch and heated the front end of the receiver to probably 250-300º F. Then the barrel moved fairly easily.

Now to refinish the receiver while I wait for a barrel.

 

[YoSam22]

TMG I notice the barrel in your photo has splines. Mine is smooth. Can anyone comment on what my choices are far as replacements? Do I have to use a smooth one? Just guessing but I'm thinking the receivers all start out smooth, and the splines cut into the receiver as the barrel is driven in. Then again, that might take a specially designed press to make that happen. I'm sure not going to be able to push it in by hand.

If I can use a splined one, it opens up my field of choices, I would think. Anyone have the scoop?

 

[toomanyguns]

TMG I notice the barrel in your photo has splines. Mine is smooth. Can anyone comment on what my choices are far as replacements? Do I have to use a smooth one? Just guessing but I'm thinking the receivers all start out smooth, and the splines cut into the receiver as the barrel is driven in. Then again, that might take a specially designed press to make that happen. I'm sure not going to be able to push it in by hand.

If I can use a splined one, it opens up my field of choices, I would think. Anyone have the scoop?

Glad you got it out. :t

Most of the barrels that I have seen are splined (which are probably done to the bbl on a lathe.) I currently have a 99 bbl that is not installed in a rcvr and the splines are almost peened down smooth, probably from being removed and reinstalled too many times. I saw a 60 bbl that was smooth shank -- a 22" bbl w/ short mag tube. So maybe the newer bbl shanks are smooth. There were some posts about this several moons ago, but I don't think there was anything conclusive.

BTW I use a large wooden mallet in conjunction w/ the jig to tap the barrel into the receiver. I have read about others using loctite to ensure the fit is tight.

One thing that I usually do to the barrel before installing it is to lightly peen over the edges of the pin groove. This helps to make a tighter fit,

I use a popsicle stick in the rear sight dovetail for visual alignment of the bbl.

 

[GJinNY]

The best all-round paint for the receiver after you strip it is from Brownells

It's called Aluma-hyde, Made for aluminum receivers.

Plenty of previous posts to dig through on refinishing receivers.

 

[YoSam22]

I bought a barrel from Numrich, it came in today. One hurdle I did not expect is that it comes with no groove for the pin. It seems they must push the barrel into place, then place the receiver into a jig and drill right through the receiver and barrel.

So I have to decide how to proceed. I have access to a drill press but I fear I'm out of my league for a task requiring this kind of precision. I'd have to set up the drill to be in line with the two existing holes in the receiver. Then remove the receiver from the setup and install the barrel. Then back into the drill press setup and make the hole. All the while hoping nothing wanders.

Or I could simply use epoxy or Loctite. I build golf clubs with epoxy. They used to be held with pins a long time ago but now they are all done with epoxy. It can be broken down with 250+ºF heat, which will never be seen in normal usage here, yet is easy to apply if need be. My concern with epoxy is that the fit is so tight that there isn't really a gap for the epoxy; it will all be driven out and will only be there along the margins.

I could figure out the appropriate flavor of green Loctite. Never used it but it sounds like it could work.

Anyone been through this? Thanks.

 

[toomanyguns]

If you have access to a drill press AND a drill press vise, I recommend that you go ahead with the barrel installation and redrill for the pin. Use a drill bit that is no longer than what you need, even if you have to shorten one and resharpen it.

You're probably right about most of the epoxy being driven out. On the other hand, loctite is much thinner.

 

[YoSam22]

If you have access to a drill press AND a drill press vise, I recommend that you go ahead with the barrel installation and redrill for the pin. Use a drill bit that is no longer than what you need, even if you have to shorten one and resharpen it.

You're probably right about most of the epoxy being driven out. On the other hand, loctite is much thinner.

I'm probably missing something obvious, but why is it a problem is the bit is long? It has to go through both sides, right?

I do have a drill press vice. It's probably considered a crude one, but it works. My thinking is, if I get the vice set up so the bit is exactly perpendicular to the work, I might be able to remove the receiver from the vice and then put it in again with the barrel in place, while not losing the perpendicularity. If so, when I start it in the top side hole, it should come out the other side hole. You can see why I'm nervous.

 

[toomanyguns]

I'm probably missing something obvious, but why is it a problem is the bit is long?

You may be OK with a regular length bit, but a shorter one would be stiffer and less likely to wander. With that said, I've never actually drilled one out myself. I was just trying to think of possible problems that might occur. Hopefully there is enough metal in the receiver to keep the bit straight.

As long as you don't drill into the chamber itself (or really close to it) you will probably be ok even if it's not 100 per cent perpendicular.

You could even drill a totally new hole farther back if the first one doesn't come out ok.

Just think about it and don't do it until you've convinced yourself that you can do it.:bthumb:

 

[YoSam22]

Yeah if worse comes to worse, that's when the epoxy or Loctite can come into play. It's an old beater so I don't have to worry about anyone re-barrelling it again.

I am concerned about the bit because it will be starting out by the edge of the barrel, on a very angled surface. I really don't know how it will do.

I made up a good holding jig for drilling. It uses your barrel-installation jig, shimmed and then screwed down to clamp the receiver. And another stop screwed tight against the receiver from above. It's just shown in mock up form here:

 

[toomanyguns]

That looks good. Necessity is the mother of invention. :t

It's an old beater

Even if it were a new Marlin, it's not like it's an Annie or something similar. That's something I like about working on Marlins .... not a big investment and not much to hurt but my pride.

I have been hesitant about doing certain gunsmithing projects, but usually if I take my time, think it out and am careful, it comes out ok and sometimes even good.

I feel as though you will get this done. After all how much different would the factory drill the hole?

 

[The Happy Squirrel]

First I must say I've never drilled a barrel (yet), with that said....

You may be OK with a regular length bit, but a shorter one would be stiffer and less likely to wander.

If you are worried about the drill bit wandering when starting on the barrel a centering bit would probably help out.

http://www.bing.com/images/search?q...D174475B58CD562FE26B9D8EA9EC5&selectedIndex=7

These are used to start the hole but not drill all the way through. Get a bit that will just fit through the hole of the receiver with out enlarging it.
If you have a bench grinder you can make a transfer punch from an old drill bit that fits snugly into the receiver hole. This will ensure your actually starting your hole centered in the receiver hole.

http://www.bing.com/images/search?q...A2032E5877395F4EFAAC4D374E0B7&selectedIndex=1

http://www.bing.com/images/search?q...C189D6F91AA37C232E97276F1B6FC&selectedIndex=8

I think I read on here somewhere that people have cut a slot into the barrel instead of drilling. You may want to search around for that method also.

 

[ArrowDodger]

I have used red loctite to fix a tenon into its bore with excellent results.

 

[YoSam22]

I expect to have something to report in a few days. Too much going on right now to get to the project.

 

[YoSam22]

Bad news

The drill press hole drilling failed. It's only a 1/8th inch bit. First I tried it with enough length to go all the way through. But the bit wanted to walk south, and started enlarging the hole in the receiver. I seated the bit deeper into the chuck until there was just enough sticking out to get started in the barrel. So when it couldn't really walk, instead it broke the tip off inside the receiver, as soon as it got the first bite. I did not think I was pushing too hard but maybe I was. I'm not experienced with a drill press.

I had to leave it at that for now. I'm not sure I can get the bit out of there. Or maybe I can just drive the barrel out anyway, and regroup. But I think there is a limit to how many times you'd want to push a barrel out and into one of these receivers.

Probably the best remaining options are to leave it assembled, and:
A) try to drill a completely new hole, or
B) apply the green loctite that wicks into place.

Someone mentioned cutting the groove rather than drilling it. Maybe that would have been better, but it would sure require fine precision in both measuring and cutting.

Follow up posted below...

 

[toomanyguns]

I was afraid that the drill bit might wander. That's why I suggested a short drill bit.

If it were me, I would leave the stuck bit in it and just grind off any that might be projecting.

Then do A) and B).

Someone mentioned cutting the groove rather than drilling it. Maybe that would have been better, but it would sure require fine precision in both measuring and cutting.

I thought about that too, but as you said -- REALLY precise measuring and cutting.

At this point, it may be impossible to remove the barrel, depending on how far in the bit went, but actually that would be a good thing. Just apply the green loctite as you suggested.

Edit: because it's a semiauto and you have the force of the bolt hitting the back of the bbl with each shot, it takes a good system to fix it in place.

 

[YoSam22]

Good News

I decided to regrind my broken bit. Something I have no skill at. But I did it and it looked good.

So, maybe not too smart, but I decided to drill, by hand!, from the opposite side, just to get a feel for what the bit was doing. Well, it went okay, so I kept going. I could tell it had walked a hair towards the bottom of the barrel, but I figured at the minimum I'd be able to get a pin installed and functional. And I did.

I had to drive the pin in from the opposite side of original, but who cares. Here is the side I drove it from:

Here is the other side, where the hole was enlarged by the new path:

Yes, it's a farmer-amateur hack job. But it will work. The pin is good and tight. I'm going to fill in the big hole with thick-ish black epoxy I have for another hobby.

In doing some searching, I now wonder if I should have used an "end mill" bit the first time. Sure seems like it.

EDIT MUCH LATER TO ADD:

I think you would want to buy a 1/8" end mill bit such as this:
http://www.amazon.com/4Fl-SE-Carbide-End-Mill/dp/B000I6I5NK/ref=wl_it_dp_o_pC_nS_nC?ie=UTF8&colid=6DLPSP8PJG1R&coliid=I254EBGLXWGYX8

The end mill bit will make it much easier to get the hole started on line. After you get the hole started in the barrel, you can switch to a regular 1/8" bit to finish the hole. If you don't have an end mill, the way you have to drill across the edge of the barrel will cause the bit to try to wander off.

This is assuming you are starting with a new barrel which comes without the groove for the pin, as I was. If you buy a used barrel, you'll have to hope the holes and groove line up. They probably will, but I just don't know. Marlin obviously drills the hole/groove into the barrel after it is installed into the receiver, so it's custom fit in each gun.

 

[toomanyguns]

I think an end mill would have been a good tool. I was just about to post and suggest that you regrind the broken bit so that it is flat on the end so that it cuts more on the edge (like an end mill.)

Glad to see you got the pin in. Primary concern is that it works. It won't show anyway.

Thanks for taking the time and effort to do this and to post your results. I don't recall any other posts on this. Nice pictures.